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Technical faults: when does the airline's exception hold?

At a glance

Rarely, and never automatically. The Court of Justice of the EU has held that a technical fault is not in itself an extraordinary circumstance: the breakdown of aircraft parts is inherent in the normal exercise of an airline's activity, even when the fault arises unexpectedly and was not detected during routine maintenance. To escape paying, the carrier must show that the fault stems from something lying outside both its normal activity and its actual control, for example a hidden manufacturing defect impinging on flight safety and confirmed by the manufacturer or an authority, sabotage, or damage caused by a bird or an object on the runway. Where the reason given does not reach that level, you may be entitled to compensation under EU Regulation 261/2004.

By · Published · Updated

10 min read10 sources
Aircraft technicians in hi-vis vests working at a jet engine on the apron at dusk
Illustrative image. It does not show a real flight, airport or person. · AI-generated with Adobe Firefly
In this article
  1. How the exception works
  2. Three judgments that draw the line
  3. How much it can amount to
  4. What to do when the airline points to a technical fault
  5. Common questions about technical faults

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How the exception works

Where a flight is cancelled, Regulation (EC) No 261/2004 may give a right to financial compensation, and under the case law of the Court of Justice of the EU the same may apply to a delay of at least three hours at the final destination. One exception concerns notice: if you were told of the cancellation at least two weeks before departure, no compensation is due, whatever the cause, and with shorter notice an offer of re-routing within certain time limits can have the same effect (Article 5(1)(c)). Another concerns the cause, and Article 5(3) is the airline's way out of that obligation: the operating air carrier is not obliged to pay compensation under Article 7 if it can prove that the cancellation was caused by extraordinary circumstances which could not have been avoided even if all reasonable measures had been taken.

The Court of Justice has read the exception as containing two requirements, and both must be met (C‑549/07, C‑832/18). The event must, by its nature or origin, fall outside the airline's normal activity, and it must fall outside the airline's actual control. The carrier must also be able to show that it nonetheless took every reasonable measure to avoid the consequences. The burden of proof lies with the airline, not with you.

Recital 14 of the Regulation mentions unexpected flight safety shortcomings as an example of what may constitute an extraordinary circumstance, and it is the wording closest to hand when an airline writes "technical fault" in a refusal. The Court of Justice of the EU has, however, read the exception narrowly, precisely because it is an exception to a general rule intended to protect passengers.

Three judgments that draw the line

The foundation was laid in Case C‑549/07, Wallentin‑Hermann v Alitalia – Linee Aeree Italiane SpA, decided on 22 December 2008. The Court held that technical problems cannot in themselves be regarded as extraordinary circumstances: faults that come to light during maintenance, or that are attributable to poor maintenance, fall within the activity. The judgment also answers two further questions worth remembering. The fact that the carrier has complied with the minimum rules on maintenance is not in itself enough to establish that all reasonable measures were taken. And how often a particular carrier experiences technical problems says nothing in itself about whether the circumstance was extraordinary.

In Case C‑257/14, van der Lans v Koninklijke Luchtvaart Maatschappij (KLM), decided on 17 September 2015, the Court examined the argument that the fault came unexpectedly. The Quito–Amsterdam flight planned for 13 August 2009 was delayed by around 29 hours after an engine fuel pump and a hydro mechanical unit had to be replaced. The Court concluded that such a technical problem, even when it occurs unexpectedly, is not attributable to poor maintenance and was not detected during routine maintenance checks, does not fall within the concept of extraordinary circumstances. Keeping aircraft airworthy is at the heart of running an airline. The Court added that the carrier cannot refuse compensation by relying on a fault of the manufacturer of certain defective components either.

Case C‑832/18, A and Others v Finnair Oyj, decided on 12 March 2020, concerns a detail that can settle practical disputes: parts that are replaced only once they become defective, so-called "on condition" parts. The Court held that the failure of such a part is in principle inherent in the normal activity, and that the carrier therefore cannot rely on extraordinary circumstances, even if it keeps a spare in stock, unless the failure nonetheless falls outside both the activity and its actual control. The same judgment contains a point more people should know: a passenger who has received compensation for a cancelled flight and accepted re-routing may also be entitled to compensation for a delay on the re-routing flight, provided the conditions for that are met and the same carrier operates both flights.

Quick guide: technical faults and the exception

  • A technical fault is not in itself an extraordinary circumstance (C‑549/07).
  • The fact that the fault was unexpected and was not visible during routine maintenance does not normally save the airline (C‑257/14).
  • The failure of a part that is replaced only once it becomes defective is in principle inherent in the normal activity (C‑832/18).
  • Compliance with the minimum rules on maintenance is not enough as proof that reasonable measures were taken.
  • The burden of proof lies with the airline under Article 5(3), not with you.
  • Whatever the cause, if your flight is cancelled you may be entitled to choose between re-routing and a refund under Article 8, and to care under Article 9: meals and refreshments and, where needed, hotel accommodation and transport.

Example: the fault is found the evening before departure

Your flight from Stockholm to London is cancelled in the morning. The airline writes that a component in the aircraft showed a fault during a check the evening before and that the part has to be replaced for flight safety reasons. The airline calls it an unexpected flight safety shortcoming.

Under the case law of the Court of Justice of the EU that description is not normally enough. Parts break and need replacing. That comes with operating aircraft, and the fact that the fault came unexpectedly is no argument in itself. You may therefore be entitled to compensation, on top of re-routing or a refund of your ticket. Had the manufacturer or a competent authority instead confirmed, before or after the cancellation, that the fault was due to a hidden manufacturing or design defect affecting aircraft of that type and impinging on flight safety, the assessment could be different (C‑549/07, C‑385/23). The airline blaming the manufacturer of the particular part that failed is not enough, however (C‑257/14). It is for the airline to prove its case.

How much it can amount to

Where the technical fault does not count as an extraordinary circumstance, compensation is calculated by the distance of the flight, not by what the ticket cost. If you are offered re-routing that arrives close to the original arrival time, the amount may in some cases be reduced by 50% (Article 7(2)).

Flight distanceCompensation level
Flights up to 1,500 km€250
1,500–3,500 km (and longer intra-EU flights)€400
Flights over 3,500 km€600

The amounts apply per passenger.

The airline may halve the amount if it offers rerouting that arrives no more than 2 hours (up to 1,500 km), 3 hours (1,500–3,500 km and longer intra-EU flights) or 4 hours (other flights over 3,500 km) after the original arrival time (Article 7(2)). For a delay on a flight over 3,500 km to or from a country outside the EU, the amount may also be halved if you arrive at least three but less than four hours late (Court of Justice, Sturgeon and Others, paragraph 63).

What to do when the airline points to a technical fault

  1. Save the reason word for word

    Keep emails, text messages and push notifications where the airline states the cause. The wording of the refusal is often the most important material in the case.

  2. Ask for the details in writing

    Ask what the fault was, when it was discovered and why the airline considers that it lay outside its normal activity and control.

  3. Choose re-routing or a refund

    If your flight is cancelled, you choose for yourself between re-routing and your money back under Article 8. Choosing one or the other does not in itself mean you give up a claim for compensation.

  4. Keep receipts for expenses

    If the airline does not arrange meals, drinks or a hotel when you are entitled to them, you may be entitled to have necessary, appropriate and reasonable expenses reimbursed afterwards (C‑12/11).

Common questions about technical faults

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Show all 10 sources

Every factual statement in this article rests on one of the sources below: EU regulations, judgments of the EU Court of Justice and the authorities' own pages.

Sources

  1. Judgment in Case C‑549/07, Friederike Wallentin‑Hermann v Alitalia – Linee Aeree Italiane SpA (Fourth Chamber, 22 December 2008) · EUR-Lex / Court of Justice of the EU · Case law · retrieved 2026-10-01
  2. Judgment in Case C‑257/14, Corina van der Lans v Koninklijke Luchtvaart Maatschappij NV (Ninth Chamber, 17 September 2015) · EUR-Lex / Court of Justice of the EU · Case law · retrieved 2026-10-01
  3. Judgment in Case C‑832/18, A and Others v Finnair Oyj (Eighth Chamber, 12 March 2020) · EUR-Lex / Court of Justice of the EU · Case law · retrieved 2026-10-01
  4. Judgment in Joined Cases C‑402/07 and C‑432/07, Sturgeon and Others v Condor Flugdienst GmbH and Böck and Lepuschitz v Air France SA (Fourth Chamber, 19 November 2009) · EUR-Lex / Court of Justice of the EU · Case law · retrieved 2026-10-01
  5. Regulation (EC) No 261/2004 of the European Parliament and of the Council, recital 14 and Articles 5(1)(c), 5(3), 7(1), 7(2), 8, 9 and 12(1) · EUR-Lex · Regulation · retrieved 2026-10-01
  6. Judgment in Case C‑385/23, Matkustaja A v Finnair Oyj (Eighth Chamber, 13 June 2024) · EUR-Lex / Court of Justice of the EU · Case law · retrieved 2026-10-06
  7. Judgment in Case C‑315/15, Marcela Pešková and Jiří Peška v Travel Service a.s. (Third Chamber, 4 May 2017) · EUR-Lex / Court of Justice of the EU · Case law · retrieved 2026-10-06
  8. Judgment in Case C‑501/17, Germanwings GmbH v Wolfgang Pauels (Third Chamber, 4 April 2019) · EUR-Lex / Court of Justice of the EU · Case law · retrieved 2026-10-06
  9. Judgment in Case C‑12/11, Denise McDonagh v Ryanair Ltd (Third Chamber, 31 January 2013) · EUR-Lex / Court of Justice of the EU · Case law · retrieved 2026-10-06
  10. Regulation (EU) 2026/2202 of the European Parliament and of the Council of 16 September 2026 amending Regulation (EC) No 261/2004 and Council Regulation (EC) No 2027/97 (OJ L, 2.10.2026) · EUR-Lex (Official Journal of the European Union) · Regulation · retrieved 2026-10-06

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